Advanced 3D-Printed Models for Knee OA Treatment

27/08/2024
Osteoarthritis (OA) progressively destroys cartilage, damaging bones and ligaments, and causing pain and inflammation. Lately, the number of OA patients and other knee-related disorders has increased globally, highlighting the need for a sophisticated knee measurement system that accurately reflects the complex movements of the human knee and measures forces on the femur. Conventional assessment methods often lack the precision to thoroughly analyze knee joint biomechanics. An innovative knee measurement system addresses this shortfall by simulating natural knee movements and offering critical insights into knee mechanics. It quantifies the forces on the femur during motion, crucial for understanding stress distribution in the joint. This capability helps the early detection and enables personalized treatment plans. Integrating such a system into clinical practice may enhance diagnostic accuracy and establishes a way for effective, individualized interventions, improving overall management of knee-related conditions and patient outcomes.
  • More severe grades of knee osteoarthritis (KOA) show more than fourfold increase in knee joint force, indicating greater joint stress and KOA progress.
  • Knee movement stimulation systems can help early OA diagnosis and personalized treatment plans.
  • Enhanced joint function visualization through simulation helps understand the impact of different activities on cartilage health.

Details of the study

“Knee measurement system with osteoarthritis levels using artificial cartilage and skeletons”(1)

Methods

The knee measurement system was based on the four-bar-link model. It can mimic knee movements with four points and two links. In it, two bones (femur and tibia) and two ligaments (anterior cruciate ligament (ACL) and posterior cruciate ligament (PCL)) are linked to form the four-bar mechanism. Both ligaments act as links between the bones, and the four points are the spots where the ligaments are attached to the bone.

Different models were created to represent 1-4 Kellgren-Lawrence (KL) scale osteoarthritic knees. Femur, tibia and knee cartilages were manufactured using 3D printers, adjusting their characteristics to the KL 1-4 severity grades. A force measurement sensor was attached in a load cell under the full-crafted tibia to evaluate the amount of force change in x, y and z axis during knee movement. The sensor can measure forces in the axial and anterior dimensions.

Two motors mimicked joint real-life movements. The artificial femur was connected to the motors by threads, resulting in pulling and adjusting the bone as in diƯerent movement scenarios. Force measures are presented in relation to the direction of force during usual knee movements. Experiment was conducted on a normal knee model and 1-4 grades KL scale models.

Main results

A positive correlation between the load applied on the knee, cartilage thickness, and skeletal geometry was revealed in this study. Bone and cartilage presented variations depending on the OA severity mimicked. Quantification of the resulting force from the induced motion in this 3D knee model showed a positive correlation between OA grade on the KL scale and the peak force observed. The greatest force measured at grade 1 with this model was 0.5 N (Newton), whereas at grade 4 was 2.2 N. This revealed a fourfold increase in force measures between the lower and the higher KL grades studied.

Everyday activities and environmental factors (overweight, movement repetition, heavy load lifting…) may increase mechanical stress on knee cartilage. The diƯerent KL grade knee models were intended to imitate these additional stress situations. In those models, the load was directed upward and forward during the movement simulation, which reflected real life stress on the joint.

Also, captured joint movement and simulated trajectories were measured. Bar 1 (ACL) theoretical and experimental trajectory was confirmed to be similar in the normal model and the KOA grade 4 model. Bar 2 (PCL) showed diƯerences between both trajectory values in the patient model.

3D-printed KOA and knee joint models significantly advance the way we understand this condition. These models show a clear link between increased knee load and OA severity, helping in early diagnosis and customized treatment. This approach also enables the development of patient-specific prosthetic joints, improving patient outcomes and OA management strategies.

1.           Kang M, Seo S, Lee H, Han MW. Knee Measurement System with Osteoarthritis Levels Using Artificial Cartilage and Skeletons. Biomim Basel Switz. 2024 Mar 8;9(3):166.

Link to the full study

This article is a summary based on the following study. For further information and details, please consult the full study. Please do not hesitate to contact us if you have any comments. https://pubmed.ncbi.nlm.nih.gov/38534851/

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